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Aseptic Diaphragm Tank Valves

Technical Basics

Features:

  • Tank body machined from a solid bar stock material

  • Material 1.4435/316L ASME/ BPE

  • Other alloy options available as specified

  • Minimized dead leg and internal sump

  • Suitable for mounting with SED Steripur Series and KMA Series Actuation

  • Optional manual operation via an extended crankshaft stem

The SED Tank Bottom Valve is designed for applications in the aseptic process industry offering a pocket-free interior surface, minimized sump, eliminating entrapment areas and minimizing flow resistance thus reducing the potential for process contamination.

The SED tank bottom valve incorporates the same features and performance of a standard diaphragm valve utilizing the same valve components for a flush mounted tank bottom valve or side mounted tank and sample valve. The tank valve body is machined as standard from solid bar stock material 1.4435/316L ASME/BPE and other alloy materials are available according to the specification.

The standard design offers one valve port outlet. There are a number of different options available for sampling, sterilization and multi-outlet configurations that are standard in the SED product range of customized solutions. It is preferred to weld in the tank valve directly in the vessel. Mounting the valve directly to the tank minimizes the hold up volume, the most important criteria for this application. If removal of the tank valve from the tank is required, versions are offered with flange or clamp connections. Please consult an SED technical representative for these options.

Tank bottom valves are typically used for tank discharge, draining, sampling, cleaning and/or sterilizing, rinsing and isolation of down stream processing. The outlet port of the tank valve is available with all butt weld tube end standards (see fold-out page 15), aseptic clamp, screw connection (see page 16 and 17) or other special ends. The size range available is the same as the two-way valve.

Specification Tank Valves

Steripur Series
pneumatically operated

KMA Series
manually operated

SED Flow Control Valves

SED Flow Control Valves

On request, all dimensional data sheets or 2D and 3D - CAD drawings are available.
The following two pages show a table of some examples of standard and customized designs of tank diaphragm valves. These include options for sampling, sterilization, and multi-outlet configurations.

Description  P&ID  Image 
1)
BT
1x Valve port
Standard tank bottom body
Tank body for the tank bottom

 

SED Flow Control Valves

SED Flow Control Valves

2)
1x Valve machined from bar stock
BZL 3/1
With one welded valve tank side left
BZR 3/1 With one welded valve tank side right
BXL 3/1 With one welded valve outlet left
BXR 3/1 With one welded valve outlet right
BW 4/1 With one welded valve tank side left and one welded valve outlet right
 SED Flow Control Valves

SED Flow Control Valves

   

For all options the welded valve is rotated into the self draining position and extended to eliminate interference with the tank bottom

3)
BZR 3/2
1x Main Valve
1x Sample valve tank side right
Like position 2 but includes an integral sample valve tank side.
Right side and left side options are available and are fully drainable.

 

SED Flow Control Valves
SED Flow Control Valves
4)
BXL 3/2
1x Main Valve
1x Sample valve outlet left
Like position 2 but includes an integral outlet valve. Right side and left side options are available
and are fully drainable.
SED Flow Control Valves
SED Flow Control Valves
5)
BW 4/3
1x Main Valve
1x Sample valve tank side right
1x CIP/ SIP cleaning outlet valve left
Like position 2 but includes integral valves that are fully drainable.
SED Flow Control Valves
SED Flow Control Valves
6)
BT 3/1
1x Main valve
2x Outlet port for loop installation or as two access ports
SED Flow Control Valves
SED Flow Control Valves
7)
BT 5/4
4x Main valves
1x Port
Application with 4 internal tank partitions.
SED Flow Control Valves
SED Flow Control Valves
8)
BU

1x Tank side sample valve
All previous position options are available with the tank side sample valve.
Machined welding pad to match the radius of the tank diameter. 
SED Flow Control Valves
SED Flow Control Valves
9)
BF
Customized for aseptic modular retainer mounted in aseptic piping installations.
SED Flow Control Valves

SED Flow Control Valves


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