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Aseptic Diaphragm Multi-way Valves

Technical Basics

The Advantages at a Glance:

  • Customer’s specific design

  • Compact design and smaller envelope dimension is achievable with the Steripur Series actuators

  • Combination of many different nominal diameters

  • Optimized drainability

  • Minimized dead leg

  • Reduces surface contact, hold up volume and cross contamination of the product

  • Reduction of fittings, tubing and field welds in the system

  • Reduces qualification and validation documentation requirements

A multiport valve consists of a valve body machined from a solid block material with a minimum of three tube ends. Multiport valves can be produced with up to 20 actuators and 40 tube ends or even more depending on the feasibility of multiport valve manufacturing. The selection and specification of multiport valves in the aseptic process industry becomes more and more important. The reason is found in the advantages the product offers in optimizing aseptic process purity and efficient product manufacturing.

Innovative conceptual designs and modern machining capabilities are integrated through the CAD-CAM system creating profitable individual solutions with a high degree of flexibility. A prerequisite for this is an operational structure which supports a close relationship between sales, engineering and manufacturing. With a high vertical range of manufacturing at its factory, SED is in an excellent position to meet these challenging market needs. The continuous innovative development of multiport block valve products is a main focus of SED.

The ideal benefit for you, our customer, is achieved through active and cooperative teamwork of both parties during the design and specification of the valves. This refers especially to the process requirements dictated by the P&ID’s for proper flow direction, drainability and installation restraints. The application of multiport block valves is mainly for the distribution, point of use, sampling, diverting, mixing, bypass, drain and process sterilization (SIP/CIP).

The below illustrations compare the hold up volume and the compact design of a multiport block valve to a welded valve configuration:

SED Flow Control Valves

SED Flow Control Valves

The complete drainability is an important consideration for the design of multiport valves. The following illustration shows the correct and incorrect installation of a standard T-valve:

SED Flow Control Valves

Multiport block valves with main line open

for example T-Valve or ZDL-Valve

Description

P&ID
 

Illustration
(actuators and other options are included in some of the illustrations)

1.1)
T-Valve or ZDL Valve                                        

1x Point of use valve port

Recommended Installation:
S3 down
Illustration right side:
T-Valve with U-bend added fordistribution loop installation
Solenoid Valves

SED Flow Control Valves

1.15)
MA 31

1x Point of use valve port

Recommended Installation:
S3 horizontal
SED Flow Control Valves

SED Flow Control Valves

1.2)
ML 3/1

1x Point of use valve port  withintegrated directional flow 90°to the main line

Recommended Installation:
S3 down
SED Flow Control Valves

Solenoid Valves

1.3)
MY 3/1

1x Point of use valve port withY main line inlet and outlet. Thusthe inlet and outlet dimensionof the main line is reduced and can meet the centreline dimensions of an ASME BPE 180° U-bend.

Recommended Installation:
S3 down
 
SED Flow Control Valves

SED Flow Control Valves

1.4)
MZ  4/2

1x Point of use valve port
1x Integral loop sample valve port can be opposite positioned as showed on the picture or sidewise.

Recommended Installation:
S3 down
 

SED Flow Control Valves

         SED Flow Control Valves

1.45)
MT 4/2

1x Point of use valve port
1x Integral loop sample valve port
Two parallel one-sided orientatedvalve actuators.

Recommended Installation:
S3 down
 

SED Flow Control Valves

SED Flow Control Valves

1.55)
MFE 4/2

2x Point of use Valve ports
The number of valve ports is variable

Recommended Installation:
S2 vertical down
 

SED Flow Control Valves

SED Flow Control Valves

1.6)
MX 4/2

1x Point of use valve port
1x Integral sample purge valve
valve port below the weir can beopposite positioned as showed onthe picture or sidewise.

Recommended Installation:
S3 vertical down
 

SED Flow Control Valves

SED Flow Control Valves

1.7)
MW 5/3

2x Point  of use valve port
1x Integral loop sample valve port
1x Integral sample purge valve portbelow the weir.

Recommended Installation:
S4 down 

SED Flow Control Valves

SED Flow Control Valves

1.8) MF 6/4
1x Point of use valve port with integrateddirectional flow 90° to the main line
1.8 A)
2x Integral sample purge valve port below the weir
1.8 B)
1x Integral loop sample purge valve port
2x Integral sample purge valve port below the weir

Recommended Installation:
S5 and S3 down, S4 horizontal
SED Flow Control Valves

SED Flow Control Valves

1.9)
MT 6/4

4x Point of use valve ports
The number of valve ports is variable

Recommended Installation:
S1 and S2 horizontal
S3...S6 vertical down or vertical up orientation.
S1 and S2 can be vertical if tube outlets S3 to S6 are positioned to the lowest point of valve pocket
 

SED Flow Control Valves

SED Flow Control Valves

1.10)
MX 12/10

10x Point of use valve ports
The number of valve ports is variable

Recommended Installation:
S1 and S2 horizontal
S3 to S10 horizontal or vertical uporientation.
S1 and S2 can be vertical if tube outlets
S3 to S10 are positioned to the lowest point  of valve pocket
 

SED Flow Control Valves

SED Flow Control Valves

Multiport block valves with all lines and valve ports able to close

Description

P&ID

Illustration
(actuators and other options are included in some of the illustrations)

2.1)                     
MF 3/2

1x Valve horizontal
1x Valve vertical
Two parallel opposite orientated valve
actuators.

Recommended Installation:
Dependent on application
SED Flow Control Valves SED Flow Control Valves
2.2)
MFEP 3/2

1x Valve horizontal
1x Valve vertical
Two parallel one-side orientated valve actuators. Four different variations.

Recommended Installation:
S2 vertical down
 
2.21)
MFE 3/2

2x Valve horizontal
Two one-sided orientated valve actuators.

Recommended Installation:
S1; S2; S3 vertical down
 
SED Flow Control Valves SED Flow Control Valves
2.3)
MC 3/2

2x Valves vertical

Recommended Installation:
S1 to S3 vertical.
S1 to S3 can be horizontal if tube outlets are positioned to the lowest point of the valve pockets.
 
SED Flow Control Valves SED Flow Control Valves
2.4)
MF 4/3

1x Valve horizontal
2x Valves vertical

Recommended Installation:
S2 down
For 90° rotating, the block design has to be modified to provide drain ability
SED Flow Control Valves SED Flow Control Valves
2.41)
MFE 4/3
1x Valve horizontal
2x Valves vertical

Recommended Installation:
S2 or S3 vertical down
SED Flow Control Valves SED Flow Control Valves
2.5)
MF 4/4
Cross over
4x Valves horizontal

Recommended Installation:
S1 to S4 horizontal position but it is also applicable in vertical position
SED Flow Control Valves SED Flow Control Valves
2.7)
MF 5/4

2x Valves horizontal
2x Valves vertical
Represents 2 SA configurations

Recommended Installation:
S1 and S2 horizontal
SED Flow Control Valves SED Flow Control Valves
2.8)
MF 4/4

4x Valves vertical
Chromotography valve without bypass
MF 4/5 (A)

5x Valves vertical
Chromatography valve with bypass

Recommended Installation:
S2 and S4 horizontal
S1 and S3 vertical
SED Flow Control Valves SED Flow Control Valves
2.9)
MC 4/3 Star Design

3x Valves vertical
MC 6/5 Star Design
5x Valves vertical

Recommended Installation:
S1 vertical
Depending on the diameter the star design is available with up to 7 valves. The star design has also been manufactured
with the opposing multiport block valves with one common part connection.
SED Flow Control Valves SED Flow Control Valves
2.10)
MF 6/5

5x Valves vertical
S5 Inlet
S6 Drainage

Recommended Installation:
S6 down
SED Flow Control Valves SED Flow Control Valves
2.11)
MF 6/6

4x Valves horizontal
2x Valves vertical
S5 and S6 for drainage

Recommended Installation:
S5 and S6 down
SED Flow Control Valves SED Flow Control Valves
2.12)
Example:
Multiport valve assembly designed based on a P&ID combination of multiport block and welded vale configurations with full drain ability and minimal 4:1 dead leg. Designed and manufactured by SED
SED Flow Control Valves SED Flow Control Valves
   

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